Automotive Industry

Q: What is an automotive supply chain?

The automotive supply chain is a complex network involving manufacturers, suppliers, distributors, and retailers collaborating to produce and deliver vehicles. It encompasses the entire lifecycle, from raw material sourcing and manufacturing to distribution, and dealership networks.

Q: What are the solutions for automotive supply chain management?

BCI provides comprehensive automotive supply chain management solutions, leveraging cutting-edge technologies to enhance efficiency and visibility. The automotive manufacturing solutions are tailored for the industry, catering to the needs of OEMs and Tier 1 and Tier 2 suppliers. These solutions help you streamline operations and implement rigorous quality checks at every stage to drive efficiency, elevate quality control standards, and ensure regulatory compliance.

Q: How to reduce automotive supply chain costs?

We offer strategic solutions to minimise automotive supply chain costs. Our advanced and tailored software solutions include seamless job tracking, product genealogy, real-time route adherence, and machine data integration, and we maintain high-level quality control to optimise costs further.

Q: How can automation address critical challenges in the supply chain?

Automation addresses critical supply chain challenges by improving efficiency, enhancing accuracy, providing real-time visibility, reducing costs through resource optimisation, increasing flexibility to adapt to changes, promoting supply chain resilience, and ultimately improving customer satisfaction. Automation streamlines processes, minimises errors and creates a more agile and responsive supply chain by leveraging technologies like robotics and AI.

Unlock operational excellence across automotive manufacturing and supply chain.

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Quality, Efficiency and Sustainability

Our automotive supply chain solutions drive unparalleled efficiency for OEMs and Tier 1 and Tier 2 suppliers. Driven by insights, our automotive manufacturing, traceability, and warehousing solutions elevate quality and efficiency to improve customer satisfaction and ensure regulatory compliance.

Key Advantages

Customisable and Scalable

Single-Window-Solution

Cloud-Ready

Easy ERP, Machine and Hardware Integration

Rapid Deployment

25+ Years Domain Expertise

Solutions for Automotive Industry

Manufacturing Execution System

Improve automotive manufacturing efficiency and product quality with seamless job tracking, product genealogy, real-time route adherence, machine data integration, and quality control.

Warehouse Management System

Features modules for FIFO or FMFO inventory management, kitting, batch and serial control, and BoM-based picking to optimise storage and streamline order fulfilment. Our WMS efficiently manages both raw materials and finished goods, featuring additional modules for supplier, vehicle, yard, and dealer management.

Track and Trace

Enhance quality control and streamline recalls with precise component and part tracking.

Supply Chain Control Tower

Our Supply Chain Control Tower seamlessly integrates with existing systems to transform complex data into real-time insights for production optimisation, lead time reduction, KPI monitoring, and quality control across the value chain.

Asset Intelligence Platform

IoT platform to enable location and condition monitoring, including temperature and power across varied fixed and movable assets, e.g. heavy machinery, returnable transport items, and inventory.

Manufacturing Intelligence

Real-time data-driven insights to facilitate predictive maintenance, optimise workforce efficiency and optimise Overall Equipment Effectiveness(OEE)

Clients We Work With

Technologies we use

Barcode

Discover a wide range of Barcode solutions expertly designed to meet diverse business needs. Our portfolio includes rugged industrial-grade devices built to withstand even the most challenging environments and support large-scale operations, ensuring seamless and uninterrupted workflows.

IoT

WLAN

Machine Vision

Automated Labelling

Integrated Hardware Portfolio

Thermal Printers

Print & Apply Label Applications

Industrial-Grade Handhled Scanners & Tablets

Laser Marking, Thermal Printers

Machine vision and Inspection Cameras

IoT Sensor Stack

Wireless Access Point

Featured Case Study

India’s Largest Glass Solutions Manufacturer Tracks 38,000 Pallets with 100% Accuracy

The client faced challenges in tracking over 32,000 pallets/Returnable Transport Items (RTIs) across 13 locations, including manufacturing plants, warehouses, and customer facilities. These high-value pallets, often designed to fit OEM-specific vehicle models, needed precise tracking to ensure production continuity and timely deliveries. The manual tracking method lacked real-time visibility, causing delays, misplacements, and inadequate accountability. This led to production downtime and unnecessary costs incurred from purchasing new pallets.

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Top ignition system manufacturer in India achieves 100% traceability compliance in PCB manufacturing

The client required complete component-level traceability in PCB manufacturing to comply with their OEM partners' regulations. They faced challenges such as error tracking during production, implementing 'poka-yoke' for defect prevention, integrating machine data, and automating manufacturing rules.

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Streamlining Warehouse Operations: NTF India's Digital Transformation Journey with BCI's WMS

The client struggled with slow and disorganized processes, as they were tracking items stored in multiple locations and relying on paper-based manual data recording methods. Accurate material delivery to the manufacturing floor was critical, which necessitated end-to-end traceability of their warehouse operations.

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Improving Warehouse Performance and Material Handling Efficiency for Federal-Mogul Motorparts

The client struggled with managing their warehouse operations due to difficulties in individually identifying items and tracking material movement. Manual data recording led to poor inventory control and improper material management.

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Conglomerate Boosts Efficiency and Improves Overall Equipment Effectiveness with BCI's Manufacturing Intelligence Solution

The client had trouble monitoring machine output and asset utilization, which is crucial for assessing Overall Equipment Effectiveness (OEE). They relied heavily on manual processes, leading to inaccuracies, data errors, and significant time consumption.

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End-to-End Pallet Movement Visibility Helps Commercial Vehicle Giant Cut Costs and Boost Productivity

A company's inability to track and trace returnable assets can lead to financial burden. The client was facing a similar crisis with manual pallet tracking causing shrinkages. They needed an efficient real-time asset management system.

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