Consumer Durables & Electronics

Q: What do supply chains in the electronics industry struggle with?

Electronics supply chains grapple with challenges from rapid technological changes, component shortages, quality control issues, regulatory compliance, and persistent cost pressures. Overcoming these challenges requires strategic planning, integration of advanced technologies, and collaborative efforts to enhance supply chain resilience and responsiveness, which precisely is BCI’s expertise.

Q: What supply chain management strategy is most effective in electronics manufacturing?

The most effective supply chain management strategy involves achieving end-to-end visibility, accurate demand forecasting, robust risk management, technological integration, sustainability practices, and a commitment to continuous improvement using agile software solutions.

Unlock operational excellence across automotive manufacturing and supply chain.

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Achieving Compliance and Visibility Excellence

Our tailored supply chain solutions are designed to meet the specific needs of electronic manufacturers and suppliers. By facilitating end-to-end traceability, optimising operations, and implementing rigorous quality controls, we enhance efficiency and manufacturing output while maintaining compliance within the industry and customer standards.

Key Advantages

Scalable, Modular and configurable

Single-window-solution

Cloud-ready

Easy ERP, Machine and Hardware Integration

Rapid Deployment

25+ Years Domain Expertise

Intuitive User Interface

Mobile-Friendly

Next-Gen

Solutions for Consumer Durables & Electronics

Manufacturing Execution System

Ensure thorough control over component traceability, tooling, and testing facilities for quality SMT and Build-Box assembly and improved production.

Warehouse Management System

Optimise your storage, material handling, and FIFO-based order fulfilment with featured modules that extend the WMS functionalities beyond central warehouses to small warehouses and suppliers.

Track and Trace

Optimise your value chain performance with enhanced quality, rigorous compliance, streamlined production, and swift recall.

Supply Chain Control Tower

Achieve customer satisfaction from a vantage point with real-time insights that optimise inventory, forecast demand, and streamline production

Asset Intelligence Platform

Manage the life of critical assets with IoT-enabled monitoring of critical parameters. Get a full tab on the integrity of every asset across the supply chain with assured quality control.

Manufacturing Intelligence

Elevate quality assurance on critical electronic manufacturing machinery, AOI & SPI systems, and more with real-time insights, predictive maintenance, and optimised workflow.

Clients We Work With

Technologies we use

Barcode

Discover a wide range of Barcode solutions expertly designed to meet diverse business needs. Our portfolio includes rugged industrial-grade devices built to withstand even the most challenging environments and support large-scale operations, ensuring seamless and uninterrupted workflows.

RFID

IoT

WLAN

Machine Vision

Automated Labelling

Integrated Hardware Portfolio

Thermal Printers

Print & Apply Label Applications

Industrial-Grade Handhled Scanners & Tablets

Laser Marking, Thermal Printers

Machine vision and inspection cameras

IoT Sensor Stack

Wireless Access Point

Featured Case Study

Enhancing Batch Traceability and Inventory Management in Electronics Manufacturing for a Leading Imaging Solutions Provider

The client struggled with batch traceability and warranty tracking due to a lack of unique identification for their products. With more than 40,000 SKUs coming from various vendors, tracking product origins and batches during the picking process was challenging. The manual data entry into their ERP (SAP) system hindered real-time inventory visibility, leading to inventory discrepancies, incorrect dispatches, and financial losses from warranty mismanagement.

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Implementation of a Manufacturing Execution System (MES) for India’s Leading EMS player

The client faced several challenges that impacted their operational efficiency and growth. The absence of unique product serialization hindered traceability, crucial for quality assurance, especially with rising OEM and ODM requirements for real-time manufacturing visibility. Additionally, manual processes and data entries in quality control and material handling caused inconsistencies and delays. As the company aimed for scalability, addressing these issues became essential to enhance efficiency and meet growing market demands.

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Unlocking Additional Capacity and Reducing Rejection Rate for one of India's Largest Mobile Handset Manufacturer

The client faced production issues like quality control problems, inventory mismanagement, manual data record issues, and difficulties in tracking material consumption and identifying faulty handsets, leading to customer complaints and increased costs.

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A Global Electronics Brand Unlocks Manufacturing Potential and Enhances Operational Efficiency with Real-Time Data

The client faced issues with traditional manual methods, including lack of real-time insights, inefficient equipment performance, and inability to track workforce productivity, resulting in hindered production potential.

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