IoT Sensors

Industrial IoT sensors continuously monitor physical parameters — temperature, humidity, vibration, pressure, motion, power consumption, and more — across equipment, assets, and environments. In manufacturing, they feed real-time data into predictive maintenance models, OEE (Overall Equipment Effectiveness) dashboards, and production monitoring systems. In warehousing and cold chain, they track environmental conditions in storage zones, alert teams to deviations, and create an auditable record for compliance. BCI's Senskon sensor platform connects this data to enterprise systems for actionable, real-time operational intelligence.

Senskon is BCI's own-brand industrial IoT sensor platform — designed specifically for manufacturing and warehouse environments in India. Unlike generic IoT devices, Senskon sensors are factory-configurable for specific operational needs, support multi-layered encryption for secure data transmission, and integrate directly with BCI's Asset Intelligence Platform, Manufacturing Intelligence, and WMS solutions. They support Wi-Fi, LTE/4G, and LoRaWAN connectivity — covering both factory floors and remote or hard-to-wire sites.

Senskon sensors cover temperature, humidity, motion, vibration, pressure, location, power consumption, and energy consumption. This range enables multiple use cases from a single platform: cold chain monitoring (temperature + humidity), equipment health (vibration + power draw), predictive maintenance (vibration + temperature trending), and asset location (motion + GPS). BCI can configure multi-sensor deployments tailored to the specific parameters critical to a given operation.

Senskon sensors transmit data through secure gateways to a centralised IoT platform or edge device, where it is processed and passed to enterprise systems via standard integration protocols. They support integration with ERP platforms (including SAP), WMS, Machine Control Systems (PLCs and SCADA), and BCI's own software stack, including Manufacturing Intelligence and Asset Intelligence Platform. BCI handles the integration layer as part of its end-to-end deployment.

Yes. Senskon sensors support LoRaWAN connectivity — specifically designed for long-range, low-power communication in remote or hard-to-reach areas without reliable Wi-Fi infrastructure. They are built for industrial settings, including high-temperature, high-dust, and high-vibration environments. BCI has deployed cold chain monitoring across 100+ remote dairy sites, demonstrating the platform's reliability at scale in challenging conditions.

IoT sensors deliver live asset tracking, predictive maintenance alerts (preventing unplanned downtime), energy consumption visibility for sustainability reporting, and better resource utilisation. In manufacturing, this translates to higher OEE and faster fault resolution. In warehousing and cold chain, it means fewer spoilage incidents, better compliance with temperature-controlled storage requirements, and an auditable environmental record. BCI's Senskon platform is designed to make this operational intelligence accessible and actionable.