Print and Apply Systems and Label Applicators

A print and apply (P&A) system prints a label with variable data — batch number, barcode, date, serial number — and then automatically applies it to a product, carton, or pallet as it moves along a production or packaging line, all in a single operation. This eliminates the need to stop the line for manual labelling or to pre-print label batches separately.

A print & apply system prints the label and applies it in one continuous operation — essential when labels carry variable data (batch IDs, serial numbers, production dates) that changes with each item. A label applicator only applies labels that have already been printed — the right choice when labels are standardised or pre-printed in bulk and just need accurate, high-speed placement. BCI supplies both types and can recommend the right fit based on whether variable data printing at the point of application is required.

BCI's print and apply systems and label applicators support label placement on the top, bottom, front, back, or around corners of products. They handle flat, uneven, and even sensitive surfaces. This flexibility makes them deployable across a wide range of package shapes — boxes, bottles, tubes, bags, and irregular packaging — without requiring line redesign or manual repositioning.

Print and apply systems are widely used in pharma (batch labelling, track-and-trace compliance), FMCG (high-volume packaging lines), automotive (part and carton labelling), logistics (shipping label application), and consumer electronics manufacturing. Anywhere a production or packaging line runs at speed, and labels need to carry item-specific data, a P&A system is the right fit.

BCI's systems are designed for seamless integration into existing packaging and production lines. They connect with WMS, MES, ERP, and SCADA systems via standard interfaces to receive print data on demand. The systems support automated workflows: the production system triggers the label print event, the P&A system prints and applies, and a verifier can confirm label readability — all without operator intervention.

They are used to apply pre-printed labels accurately to products, packaging, or cases. That makes them useful in warehouses and packaging lines where speed and repeatable label placement matter. Customers often use them where labels are already prepared, and the main need is reliable application without slowing the line.

BCI label applicators are designed to work with a wide range of labels, including packaging and shipping labels, barcode labels, QR code labels, product identification labels, holograms, security seals, and promotional stickers. The suitability depends on the label material, size, and application surface, and BCI can recommend the right applicator configuration for your specific use case.

Yes, in many cases. A single BCI label applicator can be configured to apply both holograms and barcode labels, provided the labels are compatible with the applicator's specifications, such as size, material, and dispensing requirements. BCI's team can assess your application and recommend the appropriate setup to ensure accurate, reliable placement for one or multiple label types.